THE DAIRI ZINC-LEAD PROJECT, NORTH SUMATRA, INDONESIA

THE DAIRI ZINC-LEAD PROJECT, NORTH SUMATRA, INDONESIA

Discovery to Feasibility

 

Terence W Middleton

Manager International Exploration, Herald Resources Ltd. 50 Colin St, West Perth WA 6005

Key words: sediment hosted massive sulphides; “Sedex” zinc-lead deposits; “MVT” zinc-lead deposits; Sumatran Fault System.

ABSTRACT

Sediment hosted, massive sulphidic, zinc-lead mineralisation was first identified by Herald Resources Ltd in the Sopokomil district of Dairi Regency, North Sumatra, during preliminary reconnaissance and stream sediment sampling in late 1997, prior to granting of a Generation VII Contract of Work.  Staged exploration for stratiform, possibly sedimentary exhalative (“sedex”) style mineralisation resulted in the tracing over about 5km of strike on the NE flank of the complex Sopokomil Dome a series of horizons and lenses, referred to as the “Julu Sedex Zone” (JSZ) in laminated carbonaceous shale and dolomitic siltstones, of the designated Julu Member,.

Extensive, but lower grade base metal and silver rich mineralisation in several styles, in particular the designated “Jehe Mississippi Valley type”, has been discovered in the massive dolostone footwall units which form the core of the Sopokomil Dome. The local lithostratigraphic sequence is part of the poorly constrained Permo-Carboniferous age Tapanuli Group, the basal rocks in this part of Sumatra.

Exploration programs over the past 5 years including stream sediment sampling, gridding, mapping, ground and airborne EM surveys and diamond drilling of 20,953m in 87 holes, has broadly traced the mineralisation around the dome. This culminated in the selection of the Anjing Hitam deposit as subject of a Prefeasibility Study conducted between July 2002 and June 2003.

The Anjing Hitam deposit comprises a lower “Main Mineral Horizon” (MMH) and a discontinuous, thinner “Upper Mineral Horizon”, about 10-20m higher, but affected by a hanging wall shear zone and not considered for mining at this stage. The terrain has always dictated that the deposit could only be extracted by underground mining and the basis of the Prefeasibility Study was the mining and extraction at a rate of 1Mtpa.

The mining scheme designed for the difficult 40-45° mining angle, and poor hanging wall condition, proposes the extraction of 6.323Mt ore from the MMH at a grade of 16.0% Zn, 9.9% Pb; processing in a conventional flotation concentrator to produce separate lead and zinc concentrates and trucking to the main port of the province for shipment to overseas smelters. The production of 745,100t net smelter payable zinc metal and 471,100t net smelter payable lead metal is envisaged over the 6.6year mine life.

It seems likely that further viable resources will be demonstrated in a number of prospects elsewhere in the JSZ.

INTRODUCTION

The Dairi Generation VII Contract of Work (CoW) was granted to PT Dairi Prima Mineral (Herald Resources Ltd 80%, PT Aneka Tambang of Indonesia 20%) in February, 1998. The CoW is largely in Dairi Regency, North Sumatra Province and centred about 150km south of the provincial capital Medan.

It falls within the rugged, rain forest clad, Barisan Ranges which rise to 1600m locally and being at 3°N latitude, experience wet tropical conditions with 3-4m annual rainfall.  The wettest months are September to April.

During the course of preliminary reconnaissance for gold and base metals in late 1997, base metal rich, apparently stratiform, massive sulphides were discovered in outcrop in the creek-bed of Lae Sopokomil and were recognised as being at least of a generic “Sedex” style (Lydon,1996, after Carne & Cathro 1982), hosted by black shales and siltstones. This exciting, and somewhat unexpected, discovery immediately focussed the exploration effort in this quarter, and, while varying densities of exploration have been carried out throughout the CoW only minor base metal occurrences have been discovered elsewhere.

Initial exploration at Sopokomil in 1998 included stream sediment sampling, streamline mapping, gridding and soil sampling, ground TEM survey and diamond drilling. Over the following years, grid extension, mapping and sampling, successive ground EM surveys, a CoW wide heliborne EM survey, DHEM surveys, detailed  drilling at the designated Anjing Hitam locality with a handful of holes in other sedex and carbonate hosted mineral occurrences, metallurgical testwork etc led to the delineation of 10.0 Mt indicated and inferred resources at Anjing Hitam. In 2002 a Prefeasibility Study was commenced to determine the viability of an operation based on the mining and processing of the Anjing Hitam deposit at a rate of 1Mtpa.

This study was completed in June 2003 and lead to a Bankable Feasibility Study, which has just commenced and is scheduled for completion by June 2004.

This virgin discovery is ostensibly the first of its kind in Indonesia.

PREVIOUS EXPLORATION

Van Bemmelen (1970) refers to an occurrence of lead-zinc-silver reported by Dutch colonial officers at Bululaga (Figure 1) in the early 1900’s but only limited production from wacke/carbonate hosted vein style mineralisation is apparent.

A regional 1:250,000 mapping survey was carried over much of northern Sumatra by the Geological Research and Development Centre, Bandung in the late 1970’s, with aid and technical assistance from the British Government’s Institute of Geological Sciences and Overseas Development Administration. This led to the publication of the Sidikalang 1:250,000 geological map sheet (in which the CoW falls) and explanatory notes (Aldiss et al, 1983). This provides the geological background to this paper. An associated broadly spaced stream sediment sampling survey obtained high Pb-Zn values from a sample in lower Lae Sopokomil.

PT Aneka Tambang carried out regional stream sediment surveys over a wide area in 1991 and 1993 which also highlighted anomalous Pb-Zn in Lae Sopokomil (Simanjuntak, 1992).  Limited follow-up work led to the discovery of argentiferous galena-sphalerite bearing quartz veins at several localities in the catchment. Base metal and weak gold anomalism was detected elsewhere in the district and their Prospecting Authority area formed the basis of the Dairi Joint Venture Contract of Work application.

 


Figure 1

Location, Regional Geology, Sopokomil Dome Geology

 

 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EXPLORATION ACTIVITY

Geochemistry and Mapping

From the first recognition of “Sedex” style Zn-Pb mineralisation the Sopokomil district was given high priority status and detailed stream sediment sampling and streamline mapping commenced together with gridding and soil sampling.  Stream sediment values to 62,100ppm Pb, 6,390Zn & 16ppm Ag have been obtained, detrital Pb oxide minerals giving rise to the high Pb values.  Standard –80# silt sampling with flocculation and mixed acid digest/AAS analysis was used.

Soil sampling is nominal C-horizon or maximum ~1m depth with whole sample grinding and AAS analysis.

By far the strongest response in soils and silts is over the footwall Jehe carbonate member and streams draining it.  Variable stockwork mineralised quartz veins, “MVT” mineralisation and supergene oxide deposit derived metals being fixed in the more alkaline soils are responsible.  By comparison, soils over shale hosted sedex mineralisation give rise to generally only hundreds of ppm Zn & Pb and negligible Ag.

Ground Geophysics

In 1998 TEM using Zonge equipment was trialled over a small grid area.  Good response was obtained over the sedex mineralisation hosting JSZ.

In 1999 an expanded grid was subjected to a “UTEM”  (University of Toronto EM) survey over the recognised eastern half of the Sopokomil Dome. This provided deeper penetration and interpretation of several anomalous foci around the Julu Sedex Zone have subsequently resulted in massive sulphide drillhole intercepts.  A particularly strong anomaly – termed Dang Takkas, was detected on the south-western extremity of the dome.  Three holes drilled to date have not resolved the anomaly source.and, while massive sulphides are yet to be intersected in the there, it is still not entirely resolved.

A heliborne EM survey of 1179 line km, using an Aerodat Eagle 5 frequency bird, and a simultaneous Scintrex CS2 magnetometer survey, was flown over most of the western part of the CoW.  Conductive zones were delineated around the Sopokomil Dome (see Figure 1), complementing and extending the UTEM survey foci.  A 14km NW-SE highly conductive trend, 20km north of Sopokomil was a major feature of the survey.  Subsequent follow-up suggests that linear carbonaceous, pyritic shear zones in shales may be responsible.

Two down-hole EM surveys have been carried out.  In 2001 a survey using Crone 4 component gear was successful in discriminating massive sulphide from conductive shale and pinpointing a deep, massive sulphide conductive zone at the Lae Jehe locality.

Drilling

Five diamond drill programs have been completed over the past 5 years totalling 20,953m in 87 holes in.  The first 2 were wide-spaced reconnaissance programs over the 3km trend of the JSZ on the eastern flank of the Sopokomil Dome plus some holes into the footwall Jehe carbonate hosted mineralisation.  The 2000 and 2002 (Prefeasibility) programs concentrated on the delineation and blocking out of the Anjing Hitam deposit to indicated resource status.

Metallurgy

Four phases of flotation testwork have been carried out on Anjing Hitam mineralisation, culminating with the 2002 Prefeasibility program which indicated that fairly standard lead-zinc comminution practice, followed by  flotation and regrind of concentrates, then cleaner flotation can produce satisfactory grade concentrates at good recovery.  Results to date have demonstrated 87% zinc recovery into a 56% Zn concentrate and 80% lead recovery into a 64% concentrate.

PREFEASIBILITY STUDY

The Prefeasibility Study was carried out between July 2002 – June 2003, and as well as the drilling and metallurgical testwork programs mentioned above included the following consultant programs:

1)                               Resource Estimation (in-house);

2)                               Environmental Scoping Study;

3)                               Mining and Site Geotechnical Studies;

4)                               Mine Planning, Scheduling and Costing Study

5)                               Cemented Paste Backfill Testwork;

6)                               Concentrator and Pasteplant Engineering and Costing Study;

7)                               Transport/Logistics Study;

8)                               Smelter & Marketing;

9)                               Financial Analysis.

The mining and processing scheme proposed from the studies involves:

1)       Mining by a modified drift and fill method, accessed by twin declines, at a rate of 1Mtpa ore with closely coordinated cemented paste tailings backfill;

2)       Concentration by 2 stage crushing, ball milling, rough flotation, concentrate regrind and cleaner flotation to produce zinc and lead concentrates with most tailings returned to stope backfill;

3)       Trucking concentrates 190km to the port of Belawan for shipment to overseas smelters.

The basic financial data are:

1)                               Total operating cash costs USD0.30 per pound zinc equivalent;

2)                               Gross payable metal revenue USD 143.00/t ore

3)                               Gross operating costs pre-tax USD 106.89/t ore

4)                               Gross operating surplus USD 36.11/t ore

5)                               Initial Capital Costs – USD 83M or USD 13.12/t ore

6)                               Total net cashflow pre-tax – USD 145M

7)                               Ungeared NPV @10%, pre-tax – USD 61M.

GEOLOGY AND MINERALISATION

Regional Geology

The basement rocks of northern Sumatra are the Permo-Carboniferous age Tapanuli Group, generally sub-divided into the poorly constrained flysch dominated Kluet Formation and the overlying (?) shelf carbonate Alas Formation (Aldis et al 1983).  In the northern part of the CoW this relationship is apparent while in the Sopokomil district it is not possible to strictly assign the rocks to either and so the local term “Silima Pungga Pungga Formation” is applied and this can be locally sub-divided into several members, all carbonate bearing to a greater or lesser degree.  They are relatively weakly metamorphosed but often quite strongly tectonised.

The Tapanuli Group rocks are affected by several deformation events – firstly in the Permian (op cit) and one or more in the Mesozoic, with accompanying granite intrusion (Cretaceous?), observable about 10km south of Sopokomil.  The major deformation of the Tapanuli Group occurred in the Neogene with the formation of the Barisan Geanticline (op cit) and the Sumatran Fault System (SFS), which runs NW-SE along most of the length of Sumatra.  This has variable dextral transcurrent to vertical movement.  Most fold axes in the Dairi region parallel this and SW vergence is apparent in the Sopokomil Dome.

Adjacent to the SFS is the Lake Toba caldera from which the cataclysmic eruption of ignimbritic Toba Tuff occurred in the late Pleistocene, burying much of the rugged Barisan topography and covering up to 20,000 km2 area (op cit).  The NE catchments draining the Sopokomil district are buried to ~650m ASL.

Lithostratigraphy

The Sopokomil Dome exposed sequence of Tapanuli Group rocks comprises an upper, monotonous dolo-argillite/arenite bedded sequence, termed the Dagang Member (see Table 1).  This is transitional from the Julu Member – at the top “pinstripe” inter-laminated carbonaceous shales and dolosiltstones and containing the “Julu Sedex Zone” series of massive sulphide horizons, and in the lower part grading into bedded carbonaceous, dolomitic siltstones, becoming progressively more dolomitised

There is a sharp contact with a shelf carbonate sequence – collectively termed the Jehe Member, and essentially massive, fine grained dolostone with no observed fossils but an argillitic septum. The Sopokomil Member contains rare solitary corals and possible algal growths.  Erratic carbonate matrixed quartz arenite facies intersected in drillholes may represent sinuous channels.

On the SW flank of the dome, and close to the near-surface manifestation of a strong magnetic basement, is some float of a magnetite bearing quartzose lithology which may conceivably be a skarn.  This is termed the Dang Takkas Formation but its relationship with the other rocks is not clear.

Structure

The Sopokomil Dome is about 4.5km long between the closure of the Julu Member (Figure 1).  It is aligned NW-SE, with SW vergence and a sense of overturning.  It appears to be affected by an axis-parallel steep reverse fault system which causes repetition of the Julu Member.

Dips on the NE flank (most understood) range from 30-60°.  There appear to have been three ductile deformation events and a late brittle deformation (Marjoribanks, 1999).

Elsewhere in the CoW there is a moderately open axial fold system trending NW-SE although most observed dips are to the NE. The main strand of the Sumatran Fault System (Renun-Toro) in this vicinity controls the course of the river Lae Renun while a WNW splay controls Lae Simbelin.

 


Table 1

Sopokomil Dome – Lithostratigraphy and Mineralisation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MINERAL DEPOSITS

Julu Sedex Zone

This is traceable within the Julu Member from scattered outcrops in creek beds, soil geochemical anomalism and geophysical surveys, together with a scattering of drillholes around almost 5km of strike on the NE flank of the Sopokomil Dome.  The main heliborne EM conductive zones are superimposed on geology in Figure 1.  The zone varies in character from a single thick horizon, termed the Main Mineral Horizon (MMH), at Anjing Hitam in the far SE, to a thickness of up to 100m with multiple, mostly thinner horizons in the NW.  Facies variation appears responsible with more quiescent local basinal conditions at Anjing Hitam while more carbonate-rich detritus is present in the NW indicating more rapid deposition off the dolostone shelf.

The mineralisation in the sulphide horizons is commonly laminated, exhibits apparent graded bedding in places, soft-sediment deformation of shale interlaminae etc, but has been overprinted by possible successive early diagenetic stage mineral pulses and several deformation events, including late hydrothermal and tectonic modification.  There is a pyrite rich “proto-ore” type which is particularly fine grained, often well laminated and comprising 50-60% pyrite, 20-30% sphalerite, 10-20% galena with minor fragmental shale, quartz and barite.  In polished section, discrete pyrite anhedra in the 50m range are set in a sphalerite-galena intergrowing matrix.  There are commonly coarser grained, remobilised, brecciated, recemented sphalerite-galena rich sections with more shale fragments and only 5-10% pyrite.  There are no other sulphide minerals in evidence.

Carbonate Hosted Mineralisation

Three main types occur in the Jehe Carbonate member :

1)                               Jehe Vein Type – a brittle fracture filling quartz vein system mostly restricted to the upper 20m or so of the Jehe and not extending up into the Julu; contains coarse sphalerite-galena-pyrite-tetrahedrite/tennantite, the latter quite silver-rich with drill intercepts to 5m @ 2.5% Zn, 4.6% Pb, 92g/t Ag.

2)                               Jehe Mississippi Valley Type –variably through the member with two styles – a shrinkage/slumping breccia cementing sphalerite-carbonate +/- pyrite in up to 30m thick zones of >1% Zn, eg 28m @ 3.1% Zn, 0.02% Pb, 4g/t Ag; also a matrix replacement style in carbonate matrixed quartz arenite with sp>py>>ga and drill intercepts to 10m @ 7.5%Zn, 0.5% Pb, 10g/t Ag.

3)                               Basuki Lode Type – occasional rubbly outcrop and creek exposures of brecciated, ferruginised material with erratic high grade zinc oxide (smithsonite + hemimorphite) and lead oxide (cerussite) mineralisation with drill intercepts to 10m @ 6.3% Zn, 6.5% Pb, 149g/t Ag.  This type presumed to be recent karst deposited type from descending metal rich solutions derived from weathering JSZ.

It is significant that several lead isotope studies of the different JSZ massive sulphides versus Jehe carbonate hosted types indicate that the “sedex” form a distinct population (206Pb/204Pb<19.1 vs >19.1 for Jehe) which appears to be older than the more radiogenic carbonate hosted sulphide types (McInnes, 2001).

Anjing Hitam Deposit

This deposit at this stage appears to be fairly well constrained and comprises a “Main Mineral Horizon” of about 750m strike length, aligned NW-SE, average 250m dip extent, 12m average thickness, dipping 40-45°to the NE, shallowly plunging @ 15° to the SE, with a discontinuous “Upper Mineral Horizon” 5-20m in the hanging wall.  The latter is affected by a bedding/layer parallel hanging wall shear.

MINERAL RESOURCES

Resource estimation is based on a block model constructed from wireframing of cross-sections.  The blocks are mostly 25m x 5m x 2m thick.  Grade and SG interpolation has been carried out using inverse distance cubed using Surpac software.  A lower cut of 5% zinc equivalent is used for the sedex mineralisation and no upper cut has been applied.  Exercises using nominal cutoff have been applied to some of the sparsely drilled carbonate hosted zones.  Current resources are tabulated below and are considered compliant with JORC guidelines.

The “mining inventory” is derived from the mining scheme applied to the Anjing Hitam measured and indicated resource block model. It is 6.323Mt @ 16.0% Zn, 9.9% Pb or 21.5% Zn equivalent.


Figure 2

Anjing Hitam Plan and Cross-section 9900N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table 2

Sopokomil Resources

 

Zone

Resource Category

Tonnes

(millions)

Zinc

(%)

Lead

(%)

Zinc Equiv.

(%)

Silver

(g/t)

Anjing Hitam JSZ

Measured & Indicated

7.1

16.6

10.2

22.4

13

Anjing Hitam JSZ

Inferred

0.9

9.8

5.6

12.9

10

Basecamp JSZ

Inferred

0.8

7.2

4.3

9.6

5

Lae Jehe JSZ

Inferred

8.2

7.7

4.1

9.9

6

 

JMVT

Inferred

7.3

3.1

0.3

3.3

9

JVT

Inferred

0.9

1.0

1.7

2.3

75

ACKNOWLEDGEMENTS

Acknowledgement is given to Dave Edwards, the original discoverer of the massive sulphide outcrops, to Rob Seed, the original site senior geologist who carried out much of the mapping and interpretation, his successor Ian Bruce and to Bernie Kirkpatrick for successive resource estimations.  Also to our hard working Indonesian geologists: Anton, Sapto, Basuki and Herry and admin staff, especially Emmy and to Lorraine in Perth office for patient and constructive “IT”.  Finally to the Board of Herald Resources Ltd for keeping the faith and to Drs M Tumanggor, Bupati (Regent) of Dairi for ongoing encouragement.

REFERENCES

Aldis, D.T., Whandoyo, R., 1983, The Geology of the Sidikalang Quadrangle, Sumatra.

Sjaefudian, A.G., KusjonoGeological Research & Development Centre, Indonesia.

Bemmelen, R.W. van, 1970, The Geology of Indonesia, 2nd Edition. Martinus-Nijhoff, The Hague.     

Lydon, J.W.,         1995, Sedimentary Exhalative Sulphides (Sedex); in Geology of Canadian Mineral Deposit Types, Geology of Canada, Vol 8

Geological Survey of Canada.

MacInnes, B.I.A., 2001, Dairi Pb Isotope Data.Unpublished Memo from CSIRO Exploration & Mining to PT DPM.

Marjoribanks, R., 1999, An Interpretation of the Geology and Mineralisation of the Sopokomil Zinc Prospect. Unpublished report to PT DPM.

Simanjuntak, A.P., 1992, Report on Exploration of the Sopokomil District, Kecamatan Silima

Dairi Zinc/Lead Project

Introduction

The Dairi Project is located in the Dairi Regency in North Sumatra, Indonesia. Herald Resources Ltd, the manager of the Dairi Contract of Work since its inception in 1998, has completed a Feasibility Study based upon mining of the high grade Anjing Hitam deposit,
one of several resources already  identified by Herald at the Dairi Project.

Herald believes that the Dairi Project represents the discovery of a major new zinc/lead province, which when in production will comprise the only operating zinc/lead mine of significance in Indonesia.

Project Interests

Herald Resources Ltd (Herald)   80% 

Herald is listed on the Australian Stock Exchange with a market capitalisation of  approximately A$520 (US$470). Herald shares also trade as ADR’s in the United States and on OTC markets in Germany.

Herald first listed on the ASX in 1948 and has successfully developed and managed a number of mining operations in Australia.  

The key members of the Herald management team, led by Mr Terrence Allen, have been with the company for most of the last 20 years, and in that time have developed a new mine on average every 4 years.  

PT Antam    20%

Antam is a publicly listed, partly Indonesian state-owned mining company with interests in a number of nickel, gold and bauxite operations in Indonesia.

Antam is dual listed on the Jakarta and Australian stock exchanges and has a market capitalisation of approximately US$38m.

In December 2004, Antam was selected as one of Asia�s Best Companies 2004 by two leading publications, Finance Asia and Euromoney.

Title / Legal

The project is held under a 7th Generation Contract of Work (CoW).  The CoW system is a highly regarded form of title under which most mines in Indonesia operate (e.g. Freeport at Grasberg, Newmont at Batu Hijau, etc). As the name suggests, the CoW is a legally enforceable contract between the mining company and the Republic of Indonesia, and which sets out in detail the mining company’s rights and obligations, including income taxes (30%) and royalties (1-2%). 

All CoW’s require the formation of a CoW-specific project company, with the project interests equal to the respective shareholdings in this company.  The Dairi CoW company, was incorporated at the time of granting of the CoW, with Herald owning 80% of the shares (via an offshore subsidiary) and Antam 20%.

It is envisaged that this company would be the counterparty for most financial arrangements, offtake agreements and so on.

Resources & Reserves

The feasibility study is based solely on the Anjing Hitam sedex deposit. The total measured, indicated and inferred sedex resources presently identified within the Dairi Contract of Work are as follows:

Resources (Inclusive of Reserves)

    April 2008
Project / Prospect Category Tonnes
(000�s)
Grade
(% Zn)
Grade
(% Pb)
Dairi (Herald 80%,
PT Antam  20%)
       
Underground        
   Anjing Hitam Measured 5,400 16.5 10.2
  Indicated 2,300 14.7 8.7
  Inferred 300 10.3 5.4
  Sub-Total 8,000 15.8 9.6
   Basecamp Measured      
  Indicated      
  Inferred 800 7.2 4.3
  Sub-Total 800 7.2 4.3
   Lae Jehe Measured      
  Indicated 6,600 10.8 5.8
  Inferred 2,500 9.1 5.1
  Sub-Total 9,100 10.4 5.6
Total Measured 5,400 16.5 10.2
  Indicated 8,900 11.8 6.5
  Inferred 3,600 8.8 4.9
Total Dairi Resources Total 17,900 12.6 7.3
Total Estimated Contained Zinc 2.26 Mt
Lead 1.31 Mt

Reserves

    December 2007
Project / Prospect Category Tonnes
(000�s)
Grade
(% Zn)
Grade
(% Pb)
Dairi (Herald 80%,
PT Antam 20%)
       
Underground        
Anjing Hitam Proved 5,000 15.0 9.1
  Probable 1,500 12.5 7.3
  Sub-Total 6,500 14.4 8.7
Total Estimated Contained Zinc 0.94 Mt
Lead 0.57 Mt

Mining Plan

The Anjing Hitam orebody is to be accessed by a main decline, and the mining scheme is governed by rock geotechnical conditions. It is proposed the thicker sections will be mined by open stoping with cemented paste tailings backfill, followed by cut and fill on the hanging wall.

The mining reserve is calculated at 6.5m/t at a diluted grade of 14.4% Zinc, 8.7% Lead and 10g/t Silver. This represents some 83% of the Anjing Hitam resources.

Of the 1.5m/t of resources not included in this mining inventory, it is expected that further significant tonnes may be extracted once mining commences and conditions are fully understood.

Alternative mining plans are being considered, with the value of the metal being a key factor in the decision making factor.

Metallurgical Testwork

Metallurgy, Process and Plant Design

Metallurgical testwork carried out in several separate programs has been successful in demonstrating satisfactory recovery levels, designated for zinc at 85% into a 55% zinc concentrate; and for lead,  75% into a 64% lead concentrate.

It should be noted that significantly higher lead grades have been obtained during the testwork programs.

The life of mine concentrate production has been calculated to be:

Zinc concentrate – 1,449,000 dry tonnes @  55% Zinc
Lead concentrate –  664,000 dry tonnes @  64%  Lead

Concentrate Specifications

The Dairi Project will produce clean high grade lead and zinc concentrates. There is a small amount of silver in both concentrates, and no other major deleterious elements. It is noteworthy that the zinc concentrates contains less than 6% iron.

Also of interest is the sizing of the concentrates which could be classified as medium �coarseness�, which are in great demand by many regional smelters who are running the �finer� concentrates produced by other miners. This will be a major advantage in the marketing of the product.

Samples of the concentrates have been sent to several smelters for evaluation and in all cases the feedback has been positive.

A detailed specification of the lead and zinc concentrates is provided in the attachment to this summary.

Year 1 2 3 4 5 6 7 8
Tonnes
Milled
860 1,000 1,000 1,000 801 745 830 404
Zinc
Concentrates
190 224 219 222 180 183 184 93
Lead
Concentrates
84 102 98 99 84 83 88 46

* Year 1 comprises first 5 quarters of operation

Transport and Logistics

Concentrates are to be trucked to the port of Kuala Tanjung, on the east coast of Sumatra, where the Company will construct its own concentrate store and load-out facilities alongside those of PT Inalum, the large aluminum smelting company.
This is a variation to the slurry pipe line to the west coast as envisaged in the feasibility study.

One of the major advantages of the Dairi Project, other than its size, high grade and acceptability of its product, is its proximity to a number of smelters located in Asia.

Shipping costs have been modeled for a range of destinations. An average rate of $17/tonne of concentrate has been used in the feasibility study.

Capital & Operating Costs

For latest operating and capital costs, please refer to announcement on 17 January 2008.

Dairi Concentrate Specifications

Lead Concentrate

Element or Radical Range Wt% Element of Radical Range ppm
Pb 63 � 70 Ag 40 – 45
Zn 5 � 7 As 30 – 50
Fe 4 � 6 Bi tr
S 18 � 19 Cd 250 � 300
Ca0 0.05 � 0.1 Co tr
Mg0 0.05 � 0.1 Cr 50
Al�03 0.1 Cu 50 � 70
Mn0 0.01 Hg 0.5
Si0� 0.1 � 0.5 Ni 10
T0EC 0.2 � 0.4 Sb 80 – 100
Cl 400-500 ppm F <20 ppm

Zinc Concentrate

Element or Radical Range Wt% Element Radical Range ppm
Zn 53 � 57 Ag 12 � 15
Pb 3 � 4 As 50 � 100
Fe 4 � 6.5 Bi tr
S 32 � 34 Cd 2000 � 2500
Ca0 0.05 � 0.1 Co tr
Mg0 0.05 � 0.1 Cr 50
Al�03 0.2 � 0.4 Cu 500 � 700
Mn0 0.03 � 0.05 Hg 3 � 5
Si0� 1.0 � 1.5 Ni 10 � 20
T0EC 0.1 � 0.3 Sb 10 � 30
Cl 400-500 ppm F <20 ppm

SIZING P 80 = 16 � 18 microns

Zinc
Zinc is the fourth most widely used metal in the world. Its resistance to non-acidic atmosphere corrosion means that zinc is instrumental in prolonging the life of buildings, vehicles, ships and steel goods and structures of every kind. Accordingly, galvanising accounts for about half of all present day applications of metal, and this figure is increasing.

Lead
The uses of lead can be treated back to the earliest days of history. The Romans described it as the �basest of base metals� due to the ease with which it could be beaten or melted. In recent times has come into its own with the evolution of applications as petrol additives, pigments, chemicals, crystal glass and batteries.

The largest market for lead is in battery production, consuming a large proportion of the lead produced in the western world.

 

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  1. FUTURE IS BOOMING FOR BATAK LAND JUST DEPEND HOW THE PEOPLE & GOVERMENT DEVELOPE THEIR PROGRAMs. « my radical judgement by roysianipar said,

    […] read more full story roysianipar @ 11:31 pm [filed under Uncategorized tagged batak, bismarksianipar, charliesianipar, indo, monangsianipar, ROYSIANIPAR, sahatsianipar, selfgovern, sumatra, tapanuli, VIKYSIANIPAR […]

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